How to Choose the Right Toolbox Size and Mounting Style for Your Trucking Needs

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Categories: Toolboxes

A Simple Guide for Truckers, Fleet Owners & Utility Trailer Operators in the U.S.

Choosing a truck toolbox isn’t just about finding a place to store tools—it’s about picking the right size and mounting style to match how you work, what you carry, and how often you’re on the road. Whether you’re driving a flatbed, a pickup, or a trailer rig, this guide will help you get it right the first time.

1. Choosing the Right Toolbox Size

The first question to answer:
What are you hauling, and how much space can you give up?

Small Toolboxes (24″–36″)

  • Great for pickups or utility trailers
  • Fits essential tools, bungee cords, and a ratchet strap kit
  • Ideal for light-duty or home hauling

Medium Toolboxes (36″–48″)

  • Most popular size for fleet trucks
  • Fits mid-size tool collections, safety gear, and extras
  • Works well on side rails or underbeds

Large Toolboxes (48″–72″+)

  • Designed for commercial rigs or trailers
  • Can store power tools, chains, jacks, straps, PPE
  • Best for construction crews, OTR drivers, or mobile workshops

Pro Tip: Don’t just measure the toolbox. Measure the space on your truck where you plan to mount it. Leave room for tailgates, fuel tanks, or hitch access.

2. Toolbox Mounting Styles: What Works Best for Your Setup?

There’s no one-size-fits-all. The right mounting style depends on your truck layout and daily access needs.

Crossover (Saddle) Toolboxes

  • Mounts behind the cab, across the bed
  • Leaves space under the box
  • Good for pickup trucks and basic tools

Best For: Mechanics, light contractors, general hauling

Side-Mount (Topside) Toolboxes

  • Bolts to the top rail of your truck or trailer bed
  • Quick side-access while standing on the ground
  • Available in multiple lengths

Best For: Landscapers, delivery drivers, mobile repair

Underbody / Underbed Toolboxes

  • Mounts beneath a flatbed or trailer
  • Keeps tools dry, hidden, and out of the way
  • Must be installed carefully to avoid road clearance issues

Best For: Flatbed fleets, dump trailers, enclosed cargo haulers

Chest Style Toolboxes

  • Sits inside the truck bed or trailer
  • Doesn’t block rear window
  • Easy to remove when needed

Best For: DIY users, weekend haulers, part-time fleet drivers

Trailer Tongue Boxes

  • Mounts on A-frame of utility trailer
  • Perfect for towing straps, chains, locks
  • Compact and secure

Best For: Homeowners, small business haulers, boat or ATV trailers

3. Bonus Tips for Better Toolbox Choices

Go Weatherproof: Look for rubber gaskets, rust-resistant coating, and sealed latches
Pick a Lockable Model: Security matters on job sites and overnight hauls
Aluminum vs. Steel?

  • Aluminum = lightweight and rust-free
  • Steel = more secure and dent-resistant

Want to compare material types? Read: Aluminum vs. Steel Toolboxes: Which Is Best?

Final Thoughts: Match Toolbox to Job

Don’t buy the biggest box “just because.”
Instead, think about:

  • How often you access your tools
  • Where you park and drive
  • Whether you’re hauling tools, tarp straps, or power equipment

Trion Products Has Your Toolbox Covered

From compact chest toolboxes to full-length underbody storage, TrionProducts.com offers USA-tested designs for every kind of truck and trailer.

High-grade aluminum
Smart mounts for easy installation
Weather-sealed and ready for the road

Check out our Toolbox Collection here » TrionProducts.com/toolbox