Flatbed trailers are the workhorses of the road — hauling everything from steel coils and lumber to machinery and bulk materials. But all that open-air hauling comes with a challenge: How do you protect your cargo from wind, weather, and road debris without slowing down your operation?
The answer lies in choosing the right tarp system — one that balances durability, speed, coverage, and ease of use. Here’s a step-by-step guide to help you make the best decision for your flatbed operation.
1. Understand Your Hauling Needs
Different loads need different types of coverage. Before selecting a system, ask:
- What type of cargo do you haul most often?
- Do your loads vary in height or shape?
- How frequently do you need to tarp and untarp?
- Are you hauling locally or cross-country in all weather?
Your answers will determine whether you need a lightweight system for speed, a heavy-duty setup for rugged use, or something in between.
2. Choose the Right Tarp System Type
A. Manual Tarp Systems
- Operated by crank or pull
- Cost-effective, simple design
- Lower upfront cost
Best for: Small fleets, local hauls, or operators with lighter or occasional loads
B. Electric Tarp Systems
- Motorized and operated via switch or remote
- Fast, hands-free tarping
- Reduces labor time and improves safety
Best for: High-volume fleets, long-haul trips, and all-weather operations
C. Side-to-Side (Roll Tarp) Systems
- Roll across the trailer from one side to the other
- Popular for dump beds, grain, and aggregate loads
Best for: Contained or loose loads (like sand, mulch, scrap)
D. Sliding Tarp or Curtain Systems
- Offer full trailer-length coverage with sliding panels
- Ideal for flatbeds needing full enclosure without tarping manually
Best for: Palletized freight, sensitive equipment, or all-weather transport
3. Know Your Trailer Dimensions
Make sure your tarp system fits your trailer precisely:
- Length – Measure the deck from front to rear (usually 48’–53′)
- Width – Standard is 96″ or 102″
- Height – Consider if you need extra clearance for taller loads
Trion Tip: Always allow a few extra inches on each side for overhang and full coverage.
4. Consider Your Climate and Conditions
Your region plays a big role in tarp material and durability.
| Region | Tarp Focus |
|---|---|
| Coastal/SE USA | Mildew, UV, and corrosion resistance |
| Midwest/Northeast | Cold-crack resistance and durability |
| Southwest | Heat and UV protection |
| Rainy/All-weather | Waterproof seams, sealed stitching |
Choose 18oz vinyl-coated polyester for rugged durability or 14oz for lighter loads.
5. Prioritize Safety and Ease of Use
The best tarp system is one your driver will actually want to use. Look for:
- Anti-sail flaps or straps to prevent wind lift
- Tension adjusters for tight coverage
- Locking mechanisms or tie-down points to keep everything secure
- Low-friction rollers or guides for smooth operation
Pro Tip: Electric systems improve driver safety by minimizing climbing and manual handling.
6. Don’t Forget Accessories and Add-Ons
A tarp system is more than just the cover:
- Tarp stops & bows – maintain shape and prevent sagging
- Wind deflectors – reduce wear from flapping
- Spare tarps or patch kits – for on-the-go repairs
- Tie-downs and winch straps – to secure both load and tarp
Trion Products: Built for the Long Haul
At Trion Products, we offer all truck tarp systems products designed for durability, weather protection, and DOT compliance.
Quick Checklist Before You Buy
- Know your trailer dimensions
- Choose manual or electric based on usage
- Match tarp type to cargo and climate
- Ensure compatibility with bows, stops, or winches
- Ask about warranties and spare parts availability
Protect your load, your driver, and your bottom line.
Choose the tarp system that gets the job done — mile after mile, year after year.